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Home> Products> Automatic Housing Insertion Machine> Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line
Fully Automated Wire Harness Processing Line

Fully Automated Wire Harness Processing Line

$40000-45000 /Set/Sets

Payment Type:T/T,L/C,D/P,D/A
Incoterm:EXW,FOB
Min. Order:1 Set/Sets
Transportation:Ocean,Land,Air
Port:Shenzhen
Model:
Product Attributes

Model No.JH-880CK

BrandJH Machines

OriginChina

CertificationISO9001

Applicable IndustryManufacturing Plant

Out-of-warranty ServiceOnline Support

Mechanical Test ReportProvided

Marketing TypeNew Product 2019

Core Component Warranty Period3 Years

Core ComponentsPlc, Engine

Old And NewNew

Place Of OriginChina

Warranty Period1 Year

Video Factory InspectionProvided

Packaging & Delivery
Selling Units : Set/Sets
Package Type : wooden case
Picture Example :

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JH-880CK Fully Automatic Dual-End Crimping and Housing Insertion Machine for Multi-Story Connectors
Product Description

Product Highlight:

This device is a fully automatic double end rubber shell insertion machine that can automatically cut,peel,press,and thread one end of the wire into the rubber shell,and automatically cut,peel,press,and thread the other end into the rubber shell.

Note:We can provide personalized wire harness processing solutions and non-standard customized equipment based on the process characteristics of your company's products.

1.10workstations on both sides,capable of independently closing any workstation,effectively improving production efficiency;

2.Independent KK module knife holder,convenient and quick adjustment of peeling depth;

3.The Crimping Machine adopts a variable frequency motor with an adjustment accuracy of 0.02mm;

4.Multi functional and freely matched,with two end shell positions to be freely selected (depending on the product);

5.Integrated operation(crimping management,vision,parameters)all-in-one machine;

6.Convenient debugging;

7.Insertion adopts a 3-axis split type operation,effectively improving insertion efficiency; Effectively improve insertion accuracy and protect terminal functional areas;

8.Flip type defective product isolation method,100%isolation of production defects;

9.Separate independent adjustment at both ends,convenient for equipment debugging.

Fully automatic wire harness machine | Automotive Assembly Line, Wire Terminal Crimping

To build a truly intelligent Wire harness Assembly Line, integrating specialized Wire Processing Equipment is essential. Our Automatic Housing Insertion Machine serves as this vital link, a dedicated wire harness machine that brings speed, consistency, and data-traceability to the connector assembly station.

Machine Main Specification:

Model

JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine

Power Supply

AC 220V

Air Pressure

0.4–0.6 MPa (requires clean, dry air)

Weight

Approx. 800 kg

Dimensions (L×W×H)

2400 × 1760 × 1900 mm (excluding wire feeder and vibratory bowl)

Standard Functions

A-end: Strip, Crimp, Insert
B-end: Strip, Crimp, Insert

Wire Range

AWG #18 – #30

Processing Length

75–1000 mm

Cutting Accuracy

±0.5mm + 0.2% of length

Stripping Length

A-end: 0.1–12.0 mm; B-end: 0.1–7.0 mm

Crimping Force

2.0 kN (customizable)

Max. PIN Count

Single-row 20 positions, max. 3 rows

Max. Color Count

10 colors (customizable for more)

Housing Dimensions

Max: 40×40×30 mm; Min: 3×3×1.2 mm

Pitch Range

1.0–4.2 mm

Production Efficiency

2,400–2,700 wires/hour (double-end insertion)

Detection Functions

Wire presence/kinking, Terminal presence (>20mm), Terminal pressure monitoring, Insertion/extraction force test, Housing presence, Defect rate setting

Standard Components

10-axis universal wire feeder

Optional Components

Terminal pressure monitoring (dual-end), Four-lens CCD visual inspection

Defect Rate Setting

• Baseline defect rate: 5‰ (per single wire, excluding false alarms from vision/pressure detection)
• Alarm & Stop: Wire/Terminal/Housing absence, Wire knots, Defect rate exceeding standard
• Alarm & Continue: Stripping anomalies, Terminal pressure anomalies, Insertion/extraction force anomalies, Defect rate within standard

Key Features

• 10 workstations per side (independently controllable)
• Independent KK module knife holder for easy strip depth adjustment
• Variable frequency crimping motor (0.02mm adjustment accuracy)
• Flexible dual-end insertion configuration
• Integrated all-in-one operation (crimping, vision, parameters)
• 3-axis split insertion mechanism for improved efficiency and accuracy
• Flip-type NG product isolation
• Independent adjustment for both ends

Home> Products> Automatic Housing Insertion Machine> Fully Automated Wire Harness Processing Line

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