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Home> Products> Automatic Terminal Crimping Machine> Fully Automatic Crimping and Boot Insertion Machine
Fully Automatic Crimping and Boot Insertion Machine
Fully Automatic Crimping and Boot Insertion Machine
Fully Automatic Crimping and Boot Insertion Machine
Fully Automatic Crimping and Boot Insertion Machine
Fully Automatic Crimping and Boot Insertion Machine
Fully Automatic Crimping and Boot Insertion Machine

Fully Automatic Crimping and Boot Insertion Machine

$8000-9000 /Set/Sets

Payment Type:T/T
Incoterm:EXW
Min. Order:1 Set/Sets
Transportation:Ocean,Land,Air
Port:Shenzhen
Model:
Product Attributes

Model No.JH-7701SH

BrandJH Machines

OriginChina

CertificationISO9001

Applicable IndustryManufacturing Plant

Out-of-warranty ServiceOnline Support

Video Factory InspectionProvided

Mechanical Test ReportProvided

Marketing TypeNew Product 2019

Core Component Warranty Period3 Years

Core ComponentsEngine

Old And NewNew

Place Of OriginChina

Warranty Period1 Year

Packaging & Delivery
Selling Units : Set/Sets
Package Type : wooden case
Picture Example :

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JH-7701SH All-in-One Boot Assembly & Crimping System
Product Description

JH-7701SH Fully Automatic Dual‑End Crimping & Dual‑End Sheathing Machine – Ultra‑Thick Wire & High‑Versatility Terminal Processing

Product Overview
The JH‑7701SH is an advanced, fully‑automated crimping and sheathing system engineered for ultra‑thick wires and large terminals. It integrates six servo motors for precision motion control, enabling simultaneous dual‑end terminal crimping and sheath insertion—including challenging 187/250 straight terminals and flag‑type connectors. Designed for high‑volume production with exceptional versatility, this machine combines robust performance with quiet operation, forming a complete wire‑processing workstation that significantly reduces labor and enhances throughput.

Key Features

  • Ultra‑Thick Wire & Terminal Capability: Specially engineered to crimp and sheath large cross‑section wires (AWG #12–24) and heavy‑duty terminals, including 187/250 straight terminals and flag terminals without protective sheaths.

  • Six‑Servo Motor System: Delivers precise, synchronized control for cutting, stripping, crimping, and sheathing operations, ensuring repeatable accuracy and smooth motion.

  • Dual‑End Processing Flexibility: Performs wire cutting, dual‑end crimping, and single‑ or dual‑end sheathing in one automated cycle, adapting efficiently to different production requirements.

  • Shared Vibration Disc Design: Enables multiple terminal types to be processed using the same feeding platform, enhancing machine versatility and reducing changeover time.

  • High‑Quality Component Integration: Features HIWIN (Taiwan) ball screws and linear guides, Leadshine closed‑loop servos, Airtac pneumatic components, and Japanese bearings for reliability and longevity.

  • Quiet, High‑Speed Operation: Engineered for low‑noise performance suitable for noise‑sensitive environments without sacrificing production speed (up to 3,000 pieces/hour).

  • Modular Accessory Support: Compatible with vertical wire feeders, axial pay‑off devices, long‑wire conveyors, and pressure‑management systems for expanded functionality.

Technical Specifications

 
 
Parameter Specification
Model JH‑7701SH Fully Automatic Dual‑End Crimping & Dual‑End Sheathing Machine
Power Supply AC 220V 50/60 Hz
Standard Functions Wire cutting, Stripping, Dual‑end terminal crimping, Dual‑end sheath insertion & positioning
Production Capacity Wire cutting & crimping only: 3,000 PCS/H
Dual‑end crimping & single‑end sheathing: 2,300 PCS/H
Dual‑end crimping & dual‑end sheathing: 1,800‑2,300 PCS/H (inversely proportional to wire length)
Wire Range AWG #24 – #12 (0.3 mm² – 3 mm²)
Cutting Length 60 – 9999 mm (conveyor belt required for lengths ≥800 mm)
Stripping Length 0 – 15 mm
Cutting Accuracy ±0.2 mm + 0.2% of cutting length
Crimping Force 3.0T
Air Pressure 0.5 – 0.7 MPa (clean, dry air required)
Machine Dimensions (L×W×H) 1150 × 780 × 1860 mm (excluding protrusions)
Optional Accessories 1. Cartridge mold & blades
2. Vertical wire feeder
3. Axial pay‑off device
4. Long‑wire conveyor belt
5. Pressure management system
Main Component Brands HIWIN ball screws & linear guides (Taiwan), Airtac cylinders & solenoids (Taiwan), Leadshine closed‑loop & servo motors, Japanese imported bearings

Applications

  • Automotive wiring harnesses with thick‑gauge terminals

  • Appliance and industrial control cable assembly

  • Connector manufacturing for power and signal applications

  • High‑volume production of pre‑terminated cable sets

  • Custom cable assembly requiring dual‑end crimping and sheathingWhy Choose JH‑7701SH?

With its multi‑servo drive system, ability to handle ultra‑thick wires and large terminals, and flexible dual‑end processing capability, the JH‑7701SH delivers unprecedented efficiency and precision in automated crimping and sheathing. Its modular design, premium components, and quiet operation make it an ideal solution for manufacturers seeking to automate complex terminal‑assembly tasks while maintaining high quality and throughput.

 
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